BIG-PLUS Spindle System

Simultaneous Taper & Flange Fit

BIG-PLUS is a dual contact spindle system where the shank contacts the spindle taper and the spindle face simultaneously, resulting in increased tool rigidity. BIG-PLUS surpasses all other spindle concepts while offering interchangeability with existing machines and tool holders.

  • Improved surface finish & dimensional accuracy
  • Extended tool life
  • Prevention of fretting corrosion caused by heavy cutting
  • Improvement of ATC repeatability
  • Elimination of Z-axial movement at high speeds
  • Improved roundness of boring operations

 

BIG-PLUS vs. Conventional

 

Minimized Deflection for Maximum Machining Accuracy & Superior Finish

With BIG-PLUS simultaneous contact, machining rigidity is greatly enhanced due to the larger contact diameter of the tool holder flange face. This larger face contact, combined with the taper contact, works together to resist deflection. With less deflection, greater machining accuracy and superior finish can be achieved.

Comparison of Deflection
Comparison of Deflection

Strict Gage Control
Strict Gage Control

Cutting Conditions
Machine: 40 Taper (Horizontal Machining Center)
Cutter: Face Mill Ø5" (6 Cutting edges)
Work Material: A2017 Duralumin
Cutting Depth: .094"

 

Improvement of ATC Repeatability

The BIG-PLUS Spindle System assures the highest precision location of the tool holder in the spindle when using the ATC for loading tools as a result of the dual contact, which precisely positions the tool holder within 1 micron.

ATC Repeatability
ATC Repeatability.

 

Basic Concept

The BIG-PLUS Spindle System is based on the most current available standards in ASME B5.50, JIS B6339 and DIN 69871. A conventional steep taper tool holder is supported on a reference diameter called the gage line. On the contrary, a BIG-PLUS tool holder is supported on the flange face, which brings remarkable improvement to rigidity.

Increased Contact Diameter (Example of BT50)
BIG-PLUS vs. Conventional

Taper No. Conventional BIG-PLUS
CV50 Ø2.750 Ø3.875
CV40 Ø1.750 Ø2.500
BT30 Ø1.250 Ø1.811

 

Strict Gage Control

BIG-PLUS spindles produced by the licensed machine or spindle builders are strictly controlled in dimensions by the BIG original Master Gage. Only the BIG-PLUS trademarked tool holders can achieve the optimal performance fully and safely.

Gages for Machine Spindle
Gages for machine spindle

 

¡No todas las herramientas de doble contacto son iguales!

En la actualidad, en el mercado hay muchos proveedores de herramientas que NO tienen la licencia del sistema BIG-PLUS. Sin la licencia, no cuentan con los calibradores exclusivos, ni tolerancias y dimensiones críticas que muestran la relación entre el cono y la cara del husillo. Hemos adquirido varias de éstas herramientas de diferentes partes del mundo para inspeccionarlas con nuestros calibradores.

Condición #1
ajuste apropiado

  • Doble contacto de la conicidad y cara del husillo con el portaherramientas después de la sujeción

Elastic Deformation.

Flange contact only.

Condición #2
Sólo contacto frontal
Contacto cónico mínimo o sin contacto

  • Pobre exactitud de runnout
  • Excesiva vibración
  • Daño del husillo

Taper contact only.

Condición #3
Contacto cónico únicamente
Sin contacto con la cara del husillo

  • Se comporta como un portaherramientas convencional. Sin aportar ningún beneficio del sistema BIG-PLUS

 

Only select BIG-PLUS tooling from licensed companies and ACCEPT NO IMITATIONS OR COPIES

All products will be clearly marked with the following indications on all parts:

BIG-PLUS® Spindle System
License BIG Daishowa Seiki

 

BIG-PLUS Spindle System Machine Builders

The BIG-PLUS Spindle System is offered by many of the world’s leading manufacturers of machining centers. Some of the machine and spindle builders who have produced BIG-PLUS spindles are as follows:

ACCUWAY, CERI, HEYLIGENSTAEDT, JIANGSU SWIFT MACHINERY, JOBS, MAG IAS, RS TEC, SEMA, SHENZHEN SUFENG, AONO GIKEN, ASA TECH, BIG KAISER PRECISION TOOLING , BROTHER, CHUO-SEIKI, CITIZEN, DAIYA SEIKI, EGURO, ENSHU, FANUC, FUJI SEIKI, HIGH SPEED TECHOLOGIES, HOMMA, HORKOS, HOWA, IBAG, IKEGAI, INOUE KOSOKU KIKAI, JTEKT, KARATS, KASHIFUJI, KITAMURA, KIWA, KOMATSU NTC, KOMET GROUP, KOYO, KURAKI, MAKINO, MAKINO SEIKI, MATSUURA, MAZAK, MECTRON, MITSUBISHI, MITSUBOSHI KOGYO, MITSUI SEIKI, MOTOKUBO, N.S.S, NACHI, NAKAMURA, NIIGATA, NIPPON BEARING, NISHIJIMAX, NISSIN-MFG, NOMURA, NSK, OBATAKE, OHTORI, OKK, OKUMA, O-M, REGO-FIX, ROKU ROKU, SANDVIK COROMANT, SHODA, SHOWA TOOL, SKG, SNK, SODICK, SUGINO, SUMITOMO, TAKAMAZ KIKAI KOUGYOU, TAKISAWA, TANABE, TOSHIBA, TOYO SEIKI, TSUDAKOMA, TSUGAMI, UTSUNOMIYA, YAMASAKI GIKEN, YAMASHINA, YASDA, YASUNAGA, YUKIWA SEIKO, ADVANCED MACHINE, ALEX-TECH, AMS, ANCA, ARES, AWEA, BERG SPANNTECHNIK, BOST, CHEVALIER, COLGAR, CROSS HÜLLER EX-CELL-O LAMB, D.S.TECHNOLOGIE, DAH LIH, DIXI, DMC, DMG MORI SEIKI AD, DOOSAN, DYNOMAX, FADAL, FAMOT, FEMCO, FIRST, FISCHER, FOREST-LINÉ, FPT, FRANZ KESSLER, GIDDINGS & LEWIS, GMN, GTI SPINDLE TECHNOLOGY, HARDINGE, HARTFORD, HISION, HNK, HST, HURCO, HWACHEON, IBARMIA INNOVATEK, JOHNFORD, JUNGWOO M.S., JYOTI, KASWIN, KENTURN, KMT, KONDIA, KPTEC, LAZZATI, MAGNIX, MANDELLI, MILLTRONICS, MTE, NEO, NICOLÀS CORREA, NORTHLAND TOOL, NYMEN, OMLAT, OMV, PAMA, PIETRO CARNAGHI, PMC, QUASER, REIDEN, ROYAL, SAJO, SEMPUCO, SETCO, SHAN RONG, SHW, SKODA, SMEC, SORALUCE, SPINDER, SPINTEC, SPINTRUE, SPS, STARRAGHECKERT, STUDER, SUNWOO, SUPERIOR SPINDLE SERVICE, TAJMAC-ZPS, THETA, TONGTAI, TOS KURIM, TOS VARNSDORF, UGINT, VICTOR TAICHUNG, VTEC, VYU CHENG, WALDRICH COBURG, WELE, WIA, YCM, YU HUNG, ZAYER

(as of July 2018)

• Bold company names are North American licensed BIG-PLUS spindle rebuilders

 

Perfect Interchangeability

BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case however, simultaneous contact cannot be attained. Although other simultaneous contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories such as a tool presetter and tool holder fixture as it is based on a conventional steep taper shank. Further, it is not necessary to modify tool magazines and ATC devices of existing machines.

BIG-PLUS compared to conventional.

Existing Accessories Utilized
Existing accessories utilized.

BIG-PLUS spindles have been adopted by licensed machine or spindle builders around the world under strictly controlled dimensions using BIG's Master Gage. In order to protect the spindle or prevent possible accident, only use tool holders with the BIG-PLUS trademark.