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The new KPT/Speroni STP Milly is ergonomically designed for the automatic inspection, measurement and certification of large milling cutters, it also allows for the presetting and measurement of all other tools.
The new Speroni STP Milly is ergonomically designed for the automatic inspection, measurement and certification of large milling cutters, it also allows for the presetting and measurement of all other tools.
 
For Immediate Use
February 2002
 
CONTACT:
Andre Kepes
847-228-7660
or
Doug Sumner
847-228-7660
 
   
 
Part # 32.240.000 - 32.240.001
 
 
New Speroni STP Milly Precision Tool Presetter Ergonomically Designed To Inspect Large Face Milling Cutters
ELK GROVE VILLAGE, IL - A new Speroni precision tool presetting and measuring system, STP Milly, has been developed for inspection and presetting of large face milling cutters as well as standard tooling, BIG Kaiser Precision Tooling Inc., announced.

Speroni designed the STP Milly for ergonomical front operation, a front armrest enhances ease of use. It features complete CNC-controlled 3-axis movement for automatic and operator-independent operation that will ensure unmatched repeatability and accuracy. Its positioning accuracy is 1 micron (0.000039").
The STP Milly comes standard as a CNC system and is available in two sizes, 500 mm (20") diameter by 500mm (20") height and 500mm (20") diameter by 1,100mm (44") height.
The STP Milly's thermo-balanced and artificially aged pearlitic cast iron structure provides exceptional stability, rigidity and resistance to temperature expansion. This ensures that the equipment is fully isostatic and will not deform or distort over time or temperature change. Isostatic benefits include added precision to measurements and increased durability. Its hardened and precision ground guideways and increased bearing surface provide smooth movement and precision along the X- and Z- axes.
When users combine the STP Milly with Speroni B@ncaDatiInternet (BDI) and Speroni Vision System (SVS) software they can easily achieve inspection certification of large milling cutters as well as standard tooling by pressing just one function key. The fully automatic inspectiton cycle minimizes possible operator errors.
 
Like its predecessors, this new Speroni precision tool presetting and measuring system covers the entire field of sophisticated CIM applications, including flexible manufacturing systems and manufacturing cells. Standard features of the new STP Milly include:
· A simultaneous-fit, quick-change tooling adapter system that eliminates tolerance stacking for multiple tool solutions and allows an operator to change adapters in under eight seconds. A pneumatically activated retention knob clamping system capable of clamping any standard size retention knob. The STP Milly also allows for the clamping of HSK tooling as well, applying a draw force close to 600 lbs. An adapter mount repeatability of .0005 mm (000019"), ensuring maximum concentricity with minimum total run-out.
· Fast manual access movement (singular or simultaneous) provided by an
ergonomic handle for an extremely smooth motion along the X- and Z- axes, with
a simultaneous locking mechanism.
· Upfront controls and intuitive layout, operators have a clear
field of view of both monitors and never have to leave their chair to access any of the CNC controls. A captain style chair is included with the machine.
· Speroni's SVS true vision system with its proprietary sub-pixel analysis
software provides resolution of less than 0.000039" (1 micron).
·The SVS features an acquisition speed five times faster than other optical tool inspection systems.

 

Speroni PC-based tool management Data Bank (BDI), complete with two 19" monitors, mouse and keyboard. Brand name PCs come with the original manufacturer's three-year warranty. By pressing a "measure" button, the system will automatically measure the tool tip and/or the complete tool geometry and print a customizable inspection certificate. This can all be done without human intervention.

 

Milling certification and set-up package. This powerful software package provides picture guided, user-friendly programming wizard allowing for the most accurate and repeatable way to inspect and preset milling or standard cutters.

 

Optional Episcopy front light with adjustable light source intensity that allows
manual inspection of the "front" of the tool tip/insert for detecting wear and/or cracks.

 

A high precision vertical rotating spindle assembly that provides a maximum
total run-out of .003 mm (.000117") @ 300mm (12") regardless of the holder type
(ISO, HSK,etc.).

 

The STP Milly comes ready with a fork truck-ready base for easy positioning of the system on any shop floor.

 

"The inspection process is the most secure on the market today, because it does not require any operator intervention. Users appreciate the "friendliness" of the system, however, both in the programming phase via a short and essential mistake-free picture-guided wizard and in the eventual adjustment and set-up phase," says Andrea Speroni, president, S.p.a. America.

 

The standard digital tool sensing feature removes the potential for error inherent in manual measurement systems. The STP Milly is not reliant on the operator's eyesight and judgment to focus and align tools within its optics. Digital tool sensing assures reproducibility and precision settings, no matter which operator uses the instrument.

 

Speroni S.p.A., Pavia, Italy, designs and manufactures high precision tool presetting and measurement systems, integrated systems for tool management, test robots, and vision systems. Speroni believes feedback from the market and its product users are the most important factors in its success. The company has more than 4,000 installations worldwide.

 

BIG Kaiser Precision Tooling Inc., based in the Chicago suburb of Elk Grove Village, is the U.S. subsidiary of Heinz Kaiser AG, Rümlang, Switzerland. HKAG is a worldwide developer and manufacturer of precision boring tools of unmatched quality for countless applications in metalworking.

 

BIG Kaiser provides a comprehensive line of tools, tool measurement & presetting systems, as well as quality tooling accessories. Tooling solutions from BIG Kaiser include twin cutter roughing heads, single cutter finishing heads, indexable insert drills, spade drills, tapping attachments, chamfering tools, face mills and other modular tool holder components. Other tooling solutions include Sphinx drills, Unilock workholding systems and Speroni & Diaset tool presetting systems.

 
For further information on Speroni's new STP Milly, or any of BIG Kaiser's tooling solutions, contact BIG Kaiser Precision Tooling or your local BIG Kaiser distributor. Contact information for BIG Kaiser located at bottom of web page.
 
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