Click To Return To The BIG Kaiser Homepage
Over 5Ø Years of Kaiser Precision
BIG News Release
The new FULLCUT MILL is the world's first indexable insert endmill.
FULLCUT MILL is offered in a variety of bodies, including straight shanks, integral BT30, BT40, CAT40 with BIG PLUS dual face and taper contact, HSK40, HSK63, and Capto C6.
 
For Immediate Use
June 2004
 
CONTACT:
Dick Bragaw
847-934-5580
or
Jack Burley
847-228-7660
 
   
New FULLCUT MILL, First Indexable Insert Endmill,
Provides Extraordinary Sharpness, Accuracy, Toughness
 
ELK GROVE VILLAGE, IL—The BIG Daishowa FULLCUT MILL, the world’s first indexable insert endmill with eccentric relief angle, will be introduced by BIG Kaiser Precision Tooling at IMTS 2004, September 8-15, in Chicago’s McCormick Place, Booth E-2005.
 
FULLCUT MILL’s design and manufacture assure extraordinary sharpness for smooth, chatter-free cutting and toughness for high performance, especially suited to small machines with low power capabilities. It equals or exceeds the performance of solid endmills and adds the advantages of indexable inserts that are exclusive for each cutter diameter from .50" to 2.0" with ideal rake angle and clearance.
 
FULLCUT MILL has a positive high rake cutting edge for both radial and axial directions to achieve smooth and quiet endmilling. Its wide wiper action gives an excellent surface finish. Coolant through the tool extends insert life and supports increased metal removal rates for aluminum and some stainless steel applications
 
The eccentric relief angle is kept small to provide increased strength to the cutting edge without reducing the top rake and sharpness. Its strong cutting edge is located close to the body diameter to close the clearance angle and reduce exposure to edge chipping.
 
FULLCUT MILL’s toughness comes from combining a strong, replaceable cutting edge with secure clamping by high tensile steel “Alpha Screw” and a highly rigid integral body. All inserts have a 90 degree locating side into the pocket to assure the insert cannot lift itself from the cutter due to high cutting forces. When used with the BIG PLUS dual face and taper contact system, it achieves the highest rigidity required for high speed operations.
 
FULLCUT MILL is offered in a variety of bodies, including straight shanks, integral BT30, BT40, CAT40 with BIG PLUS dual face and taper contact, HSK40, HSK63, and Capto C6. Integral shanks are offered in multiple lengths to optimize projection for various application criteria and provide much higher stiffness and rigidity against cutter deflection. This also reduces unnecessary cutter over-hang common to using straight shanks clamped into cylindrical shank tool holders.
 
FULLCUT MILL’s advanced technology for accuracy and surface finish has been proven in many challenging applications, including slot milling, edge milling, face milling, working with material of low machineability, and high speed milling of aluminum.
 
BIG Kaiser Precision Tooling, based in the Chicago suburb of Elk Grove Village, is the exclusive sales and marketing arm in North America for Heinz Kaiser, AG, Rümlang, Switzerland, a worldwide developer and manufacturer of precision boring tools of unmatched quality for thousands of applications in metalworking. BIG Kaiser is owned by BIG Daishowa Seiki, one of the world’s leading producers of precision tool holders and measuring accessories.
 
BIG Kaiser provides a comprehensive line of tools, including modular boring tool systems, chamfering tools, face mills, modular tool holder components, BIG Daishowa Seiki precision tool holders, tooling products and systems, Speroni and Diaset precision tool measurement and presetting systems, Sphinx drills, and Unilock workholding systems.
 

For further information about the FULLCUT MILL or other BIG Kaiser products, contact BIG Kaiser at 641 Fargo Avenue, Elk Grove Village, IL 60007, telephone 847/228–7660, fax 847/228–0881, e-mail BIGKaiser@bigkaiser.com, visit our Website www.bigkaiser.com or contact the BIG Kaiser tool distributor in your area.

 
This website is best viewed with Microsoft Internet Explorer Version 6.0 and Adobe Acrobat. If you do not already have these programs, click on the icons below to download them for free.
Download Microsoft Internet Explorer FOR FREE! @ http://www.microsoft.com   Download Adobe Acrobat Reader FOR FREE! @ http://www.adobe.com
For Best Viewing, Set Display Resolution @ 1024 x 768 or Higher
Questions or comments about this website?
Contact Us Here
Copyright © 2003 BIG Kaiser Precision Tooling Inc. All Rights Reserved. All Content Proprietary to BIG Kaiser Precision Tooling Inc. & HKAG. BIG Kaiser Precision Tooling Inc.
641 Fargo Avenue - Elk Grove Village, IL 60007
Phone: 1-847-228-7660 * (Toll-Free) 1-888-TOOL-PRO (1-888-866-5776)
* Fax: 1-847-228-0881