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Ramping End Mills: fullcut mill fcr type

fullcut mill fcr type

Fullcut Mill FCR Type is an indexable insert end mill offering supreme cutting performance for your most demanding milling applications. FCR offers lower cutting resistance than any other competitors. A rigid integral body is optimal for all machining centers. The positive high rake sharp cutting edge for both radial and axial directions achieves smooth and quiet end milling.

Designed for shoulder and slot milling, ramping, helical milling, and plunge milling.

A product of:

Fullcut Mill FCR Flv


fullcut mill fcr in action

Supreme cutting performance for your most demanding applications!

  • High rake angle and ground cutting edges sharply reduce cutting resistance
  • Strong cutting edge reduces edge chipping
  • Lower cutting resistance than any other competitors
  • For diameters 5/8" - 1-1/4" (16mm - 32mm)
  • Achieves 5 times greater DOC than other high rake cutters
  • Higher rigidity with integral body and dual contact system

A Variety of Fullcut Mill FCR Types
BIG-Plus BCV40 BIG-PLUS BBT30/40 HSK- metric style

BIG-PLUS® BCV-inch style
BCV40
Cutting Dia.: .625"-1.250"

BIG-PLUS® BBT-metric style
BBT30/40
Cutting Dia.: 16mm-32mm

HSK-metric style
HSK-A50/63
Cutting Dia.: 16mm-32mm

Straight Shank    

Straight Shank-inch
ST.750, ST1.000, ST1.250
Cutting Dia.: .500"-2.000"

 

 


For Multi Functional Cutting
Multi Functional Cutting

Low Cutting Resistance
Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling.
Low Cutting Resistance

Insert

Inserts:

FCR Type
Available in packets of 10pcs.

Cutting dia: .625"-1.250" (16mm - 32mm)

ACZ350S: for general steel

ACZ310: for cast iron

DC20/DS20: for alumimum

 


Toughness
Eccentric Relief Angle Eccentric Relief Angle

Eccentric Relief Angle

 

Providing an eccentric relief to the cutting edge has been standard for solid end mills since the 1970's and has become the traditional technique in solid end mills. The relief angle is kept small to provide increased strength to the cutting edge without reducing the top rake and sharpness.

Strong cutting edge reduces edge chipping.


A Rigid Integral Body is Optimal for All Machining Centers
Fullcut Mill achieves 5 times greater DOC than other high rake cutters. It performs well in MC and workpieces with low rigidity.
Fullcut Mill Application 2

Slotting with dia. 32mm cutter:

Vertical MC: BT40(BIG-PLUS®)
Work material: 1050 Steel
Cutting speed: 394 SFM
Feed rate: .004 IPT


Fullcut Mill Application 2

Application Example:


Large Nose Radius
After end milling for a distance of 200 feet, a fine surface finish of Ry 4.3um was achieved and maintained, including the corner radius

FCR:
BCV40-FCR1.250-3.5

Insert: BRG321030(DC20)

Work material: Aluminum / Air Blow

Cutting speed V: 1,650 SFM

Feed rate: .006 IPM

Axail DOC Ad: .350 in X 3 times

Fullcut Mill application

Application Example:


Bore Dia. 1.5" with Helical Milling

In 1050 Carbon Steel, very smooth cutting with feed rate of 43 IPM and excellent squareness is achieved

FCR:
BBT40-FCR20083-120

Inset: BRG200808(ACZ350S)

Work material: 1050 / Air blow

Cutting speed V: 492 SFPM

Feed rate: 43 IPM

Axail DOC Ad: .079" x 3 times


Fullcut Mill Application 2

Application Example:


Honeycomed Pocket with Ramping
In a low rigidity worpiece with .12" thinkness clamped by a vise, feed rate of 169 IPM on both sides of the workpiece is achieved.

FCR:
BBT40-FCR20083-85

Inset: BRG200808(DC20)

Work material:Aluminum / Air blow

Cutting speed V: 2,461 SFM

Feed rate: 169 IPT

Axail DOC Ad: .236" x 3 times